TYPE OF COURSE UNIT	Compulsory Course
LEVEL OF COURSE UNIT	Bachelor's Degree
YEAR OF STUDY	2
SEMESTER	Fourth Term (Spring)
NUMBER OF ECTS CREDITS ALLOCATED	5
NAME OF LECTURER(S)	Associate Professor Ebru Saraloğlu Güler
LEARNING OUTCOMES OF THE COURSE UNIT	At the end of this course, the students; 1) Gains knowledge about modern engineering materials and scientific foundations of material structures. 2) Have an ability to calculate machining and improvement speeds for specific applications. 3) Appropriate manufacturing process selection ability for a given specific part. 4) Understand basic product design and manufacturability. 5) Understand different machining operations and describe various machineries. 6) Gain an ability to mathematical models describing the processes are to be covered briefly in order to understand the relations between the parameters involved in the processes. 7) Understand the relative advantages/disadvantages of common machining manufacturing processes.
MODE OF DELIVERY	Face to face
PRE-REQUISITES OF THE COURSE	No
RECOMMENDED OPTIONAL PROGRAMME COMPONENT	None
COURSE DEFINITION	Foundry and Special Casting Processes: Sand casting, die casting, investment casting, centrifugal casting, Welding: Classification, arc welding, resistance welding, oxy-gas welding, other welding processes, Cold and Hot Working of Metals: Definitions, rolling, forging, extrusion, wire drawing, other plastic deformation processes, Sheet Metal Working: Piercing,/blanking, deep drawing, Powder Metallurgy: Powder production, pressing, sintering, applications, Metal Cutting: Cutting theory, cutting tools, chip formation, cutting fluids, machinibility, tool life, Metal Cutting Operations and machine tools: Turning, milling, drilling, grinding.
COURSE CONTENTS	WEEK TOPICS 1st Week Introduction to Manufacturing Processes (What is Manufacturing, Materials in Manufacturing) 2nd Week Engineering Materials: Metals, Ceramics: Structures and properties, 3rd Week Fundamentals of polymers science, glass processing: raw material preparation and melting 4th Week Scientific principles for casting process: Fusion, Bernoulli's theorem, grain structure formation in cast material 5th Week Fundamentals of Metal Forming - Cold and Hot Metal Forming 6th Week Plastic forming principles: Derivation of mathematical relations 7th Week Sheet Metal Working 8th Week Powder Metallurgy 9th Week Midterm 10th Week Metal cutting theory and forces in metal cutting 11th Week Machining Operations 12th Week Machining Operations and Machine Tools 13th Week Fundamentals of Welding 14th Week Welding Processes, Welding Processes-Brazing, Soldering, and Adhesive Bonding
RECOMENDED OR REQUIRED READING	Mikell P. Groover, Fundamentals of Modern Manufacturing, Third Edition, Wiley, 2007. De Garmo, Black, Kohser, "Materials and Processes in Manufacturing", Wiley, 10th Ed, 2007. K.G. Swift &J.D. Booker, Process Selection, Second Edition Butterworth-Heinemann, 2003.
PLANNED LEARNING ACTIVITIES AND TEACHING METHODS	Lecture,Problem Solving,Questions/Answers,Practice,Other
ASSESSMENT METHODS AND CRITERIA	Quantity Percentage(%) Mid-term 1 30 Assignment 1 10 Quiz 4 10 Attendance 1 5 Total(%) 55 Contribution of In-term Studies to Overall Grade(%) 55 Contribution of Final Examination to Overall Grade(%) 45 Total(%) 100
ECTS WORKLOAD	Activities Number Hours Workload Midterm exam 1 2 2 Preparation for Quiz 3 7 21 Individual or group work 5 8 40 Preparation for Final exam 1 10 10 Course hours 10 4 40 Preparation for Midterm exam 1 10 10 Laboratory (including preparation) 8 1 8 Final exam 1 2 2 Homework 2 4 8 Total Workload 141 Total Workload / 30 4,7 ECTS Credits of the Course 5
LANGUAGE OF INSTRUCTION	Turkish
WORK PLACEMENT(S)	No