At the end of this course, the students; 1) Have the ability to identify and select the proper analytical procedures for facilities planning applications. 2) Have the ability to design the facility and its necessary components incorporating product, process and material handling needs. 3) Have the ability to formulate and solve facilities planning problems. 4) Have the ability to develop facilities location plan by using quantitative and qualitative techniques.
MODE OF DELIVERY
Face to face
PRE-REQUISITES OF THE COURSE
No
RECOMMENDED OPTIONAL PROGRAMME COMPONENT
None
COURSE DEFINITION
Introduction to facility and plant planning. Facility planning in supply chain design. Flow layouts for product, process, and product family departments. Formation of manufacturing cells and DCA algorithm, qualitative and quantitative measurements of flow, and relationship diagram. Material handling systems and handling principles, AGV and AS/R systems. Computerized layout plans: CRAFT, MIP, BLOCPLAN, LOGIC, MULTIPLE. Warehouse management and layouts. Evaluation of facility planning projects.
COURSE CONTENTS
WEEK
TOPICS
1st Week
Introduction
2nd Week
Product, Process and Schedule Design
3rd Week
Flow, Space and Activity Relationships
4th Week
Flow, Space and Activity Relationships
5th Week
Personnel Requirements and Space Planning
6th Week
Layouts
7th Week
Layouts
8th Week
Midterm Exam
9th Week
Facilities Planning Models: MIP approach and Graph-Based Methods
10th Week
Materials Handling
11th Week
Warehouse Operations
12th Week
Computer - Aided Layout
13th Week
Facilities Planning Model
14th Week
Facilities Planning Model
RECOMENDED OR REQUIRED READING
Tompkins, White, Bozer, Tanchoco, (2003) Facilities Planning, John-Wiley&Sons, Inc. NJ. ISBN: 0-471-41389-5; Francis, McGinnis,White, (1992) Facility Layout and Location: An Analytical Approach, Prentice-Hall, NJ. ISBN: 0-13-299231-0; Goldratt and Cox, (2009) The Goal: A Process of Ongoing Improvement, North River Press Publishing Corporation, ISBN: 088427-061-0