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COURSE UNIT TITLECOURSE UNIT CODESEMESTERTHEORY + PRACTICE (Hour)ECTS
LEAN MANAGEMENT AND PRACTISE KAL520 - 3 + 0 10

TYPE OF COURSE UNITElective Course
LEVEL OF COURSE UNITMaster's Degree Without Thesis
YEAR OF STUDY-
SEMESTER-
NUMBER OF ECTS CREDITS ALLOCATED10
NAME OF LECTURER(S)Associate Professor Gülin Feryal Can
LEARNING OUTCOMES OF THE COURSE UNIT At the end of this course, the students;
1) Have knowledge about lean manufacturing concepts and practices.
2) Explain lean manufacturing principles.
3) Understand concepts of Just-In Time production, flexible manufacturing and grup technology.
4) Apply lean manufacturing tools and methods in real life problems.
5) Perform restructuring activities as for lean manufacturing.
MODE OF DELIVERYFace to face
PRE-REQUISITES OF THE COURSENo
RECOMMENDED OPTIONAL PROGRAMME COMPONENTNo
COURSE DEFINITION
COURSE CONTENTS
WEEKTOPICS
1st Week The rise of lean production, manufacturing systems and production strategies
2nd Week The concept of waste, waste types, lean manufacturing principles
3rd Week Push-pull production system and kanban system
4th Week Cellular production and plant layout
5th Week Just-In Time Production
6th Week Supplier relationships in lean production
7th Week Flexible manufacturing systems
8th Week Midterm Exam
9th Week Grup technology
10th Week KAIZEN
11th Week The impact of employee involvement and employeeempowerment
12th Week Sustainability of lean systems
13th Week Presentations
14th Week Presentations
15th Week
RECOMENDED OR REQUIRED READING1. Askin, Ronald and Jeffrey Goldberg, Design and Analysis of Lean Production Systems, John Wiley, 2002.

2. Nicholas, John M., Lean Production for Competetive Advantage, CRC Productivity Press, 2011 Edition.

3. Liker, Jeffrey and David Meier, The Toyota Way Fieldbook, McGraw-Hill, 2006.

4. Dennis, Pascal, Lean Production Simplified, Productivity Press, 2007.

5. Womack, James and Daniel Jones ,Lean Thinking, Free Press, Revised Edition, 2003.

6. Womack, James P., Jones, Daniel T., The Machine That Changed the World,, New York, Rowson Associates, 1990.
PLANNED LEARNING ACTIVITIES AND TEACHING METHODSLecture,Discussion,Questions/Answers,Presentation,Project
ASSESSMENT METHODS AND CRITERIA
 QuantityPercentage(%)
Mid-term120
Assignment110
Quiz120
Project120
Total(%)70
Contribution of In-term Studies to Overall Grade(%)70
Contribution of Final Examination to Overall Grade(%)30
Total(%)100
ECTS WORKLOAD
Activities Number Hours Workload
Midterm exam122
Preparation for Quiz144
Individual or group work1414196
Preparation for Final exam12020
Course hours14342
Preparation for Midterm exam12020
Laboratory (including preparation)
Final exam122
Homework2612
Total Workload298
Total Workload / 309,93
ECTS Credits of the Course10
LANGUAGE OF INSTRUCTIONTurkish
WORK PLACEMENT(S)No
  

KEY LEARNING OUTCOMES (KLO) / MATRIX OF LEARNING OUTCOMES (LO)
LO1LO2LO3LO4LO5
K1        X   X
K2        X   X
K3  X   X   X   X   X
K4        X   X
K5  X   X   X   X   X
K6  X   X   X   X   X