At the end of this course, the students; 1) Familiarize with the principles and application fields of material processing 2) Familiarize with the advantages and limitations of manufacturing technologies with respect to each others depending on the application fields. 3) Recognize the tools and machines used in manufacturing and familiarize with the selection of proper tools and machines in applications.
MODE OF DELIVERY
Face to face
PRE-REQUISITES OF THE COURSE
No
RECOMMENDED OPTIONAL PROGRAMME COMPONENT
None
COURSE DEFINITION
Fundamentals of production and processing of metallic, ceramic and polymeric materials, manufacturing processes based on heating/cooling, casting techniques, near net shape processes, principles of metal forming, thermo mechanical treatment, surface modification.
COURSE CONTENTS
WEEK
TOPICS
1st Week
Introduction, processes vs. systems. Manufacturing properties of materials
2nd Week
Fund. of metal casting: classification, metallurgical principles, solidification, fluid flow and heat tr.
3rd Week
Metal casting processes: sand c., investment c., centrifugal c., die c., pressure c. semi-solid c.
4th Week
Casting design, materials and economics; Polymer processing: Injection molding
5th Week
Classification of forming processes, Mechanical and metallurgical fundamentals.
6th Week
Bulk and hot-working processes. Rolling, extrusion and drawing, forging
7th Week
Midterm
8th Week
Classifications material removal processes, physical essentials. Chip formation. Tools and tool life.
9th Week
Machining processes: Turning, boring, drilling, shaping, planning and machine tools
10th Week
Machining processes: Milling, broaching and machine tools. Abrasive machining processes
11th Week
Classification welding methods and physical principles. Gas flame processes.
12th Week
Arc processes and equipment. Resistance welding. Brazing and soldering.
13th Week
Powder metallurgy. Free-form fabrication.
14th Week
Nontraditional and modern processes. Surface technology. Fabr. of micro-electronic devices
RECOMENDED OR REQUIRED READING
"Manufacturing Processes for Engineering Materials", S. Kalpakjian, Addison-Wesley, 7th Ed., 2002 "Materials and Processes in Manufacturing", P. DeGarmo et al. Prentice Hall, 1999. "Introduction to Manufacturing Processes", J.E.Schey, 2nd Ed., McGraw Hill, 1987
PLANNED LEARNING ACTIVITIES AND TEACHING METHODS
Lecture,Presentation
ASSESSMENT METHODS AND CRITERIA
Quantity
Percentage(%)
Mid-term
1
35
Assignment
4
15
Total(%)
50
Contribution of In-term Studies to Overall Grade(%)
50
Contribution of Final Examination to Overall Grade(%)
50
Total(%)
100
ECTS WORKLOAD
Activities
Number
Hours
Workload
Midterm exam
1
3
3
Preparation for Quiz
Individual or group work
14
6
84
Preparation for Final exam
1
3
3
Course hours
14
3
42
Preparation for Midterm exam
1
35
35
Laboratory (including preparation)
Final exam
1
70
70
Homework
4
15
60
Total Workload
297
Total Workload / 30
9,9
ECTS Credits of the Course
10
LANGUAGE OF INSTRUCTION
Turkish
WORK PLACEMENT(S)
No
KEY LEARNING OUTCOMES (KLO) / MATRIX OF LEARNING OUTCOMES (LO)